Job Description

Our client is currently seeking a Controls/Automation Engineer for their facility near Bethlehem, PA.

Key Responsibilities:

• Develop and implement electrical automation control strategies using Rockwell/Allen Bradley PLC platforms, HMI interfaces, VFD drives, and advanced motion control systems.
• Research, prototype, and recommend emerging control and sensor technologies to improve manufacturing efficiency and performance.
• Manage capital project budgets, ensuring clear communication with leadership and adherence to project schedules.
• Collaborate with cross-functional teams throughout development, launch, and ongoing refinement of automation programs.
• Act as a subject matter expert in automation systems, providing technical leadership and guidance.
• Design, program, and integrate robotic pick-and-place and assembly systems.
• Develop control logic strategies and user interface applications for automation solutions.
• Create detailed schematics for control system configurations, wiring layouts, equipment panel designs, and Bills of Materials (BOM) using AutoCAD.
• Oversee system startup, integration, and debugging of automated systems.
• Develop system documentation and training programs to support operational excellence.
• Generate cost estimates for control system integration, collaborating with suppliers, integrators, and internal teams.

Qualifications:

• Bachelor’s degree in Engineering, preferably Electrical or Electronic.
• 4+ years of experience leading electrical and advanced controls design for automated production systems.
• Expertise in programming and configuring Rockwell/Allen Bradley ControlLogix PLC, Factory View HMI, and CIP/Sercos-based motion controls and VFD drives.
• Advanced experience in designing and developing complex electrical systems and BOM using AutoCAD or SolidWorks.
• Strong troubleshooting skills in packaging, assembly, and process control systems.
• Proven experience in designing and configuring industrial networking systems, including DeviceNet and Ethernet.
• Deep understanding of PLC debugging and control software applications.
• Knowledgeable in analog communication configuration and integration between industrial devices.
• Comprehensive knowledge of NEC and NFPA codes and their application in automation systems.
• Ability to safely work with high-voltage systems, including 460 VAC 3PH circuits and 35KV power for ITM and preventative maintenance.
• Availability to support manufacturing equipment troubleshooting across all shifts.
• Flexibility to travel and work weekends or holidays as needed based on project demands.

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